Interfoam is one of the UK’s premier providers of high quality, moulded polyurethane foam products.

Summary

The purpose of the CNC / Tooling engineer role is to ensure efficient and precise production and maintenance of moulds made from wood, plastics and metals. This position plays a pivotal part in producing new moulds to customer specifications and to maintain existing moulds mould to a satisfactory standard. Additionally, the role involves conducting quality checks and maintaining machines to minimize downtime and support smooth manufacturing operations. This role contributes to overall production efficiency and product quality within the manufacturing team.

Key Tasks and Responsibilities:
CNC Programming/Operator
• Following design specifications, develop, input and modify CNC programs to machine components from plastics, model board and metal materials.
• Set up and operate CNC machines, including loading materials, setting tooling parameters, and selecting appropriate speeds and feeds for different materials.
• Troubleshoot and resolve programming and operational issues to maintain efficient production.

Making Tools
• Producing patterns, models and tools utilizing a variety of materials (e.g. wood, modelling board, aluminium etc) to meet customer specifications
• Understanding technical drawings while using them to create accurate models or mould tooling.
• Producing moulds by copying plastic or plywood templates or from existing foam samples.
• Producing moulds using wet lay or cast resin method.
• Welding of metals when required.
• Finishing of moulds, including polishing by hand, ready for production.
• Apply paint or sealants where necessary.

Maintenance
• Where Production experience problems, to diagnose the cause of the problem and make the necessary alterations to rectify the problem.
• To repair moulds either in production or in the workshop as required.
• Ensure any repairs or alterations are completed in a timely and efficient manner to meet production needs.

General
• Collaborate with Sales Department regarding new product development and provide input for the purpose of quoting for new parts.
• To maintain the Tooling Workshop area to the required standard of tidiness and cleanliness.
• To maintain and adhere to safe working practices and methods put in place for Health & Safety reasons.
• To communicate and work effectively with other departments, in particular Production and Sales.
• Other duties may be assigned in line with production/business needs.

Other Duties
• Teamwork is part of our culture, and everyone is expected to take on additional duties/responsibilities as needed.

Health, Safety & Environmental
All employees of Interfoam Ltd have a duty to take reasonable care of themselves and others who may be affected by their acts and omissions.
At all times co-operating with the Management team regarding matters relating to Health, Safety and the environment and have the duty to report any shortcomings or failings in the systems and procedures set up in pursuance of any relevant Health, safety and environmental legislation.

Experience, Skills and Qualification Required
Other duties may be assigned, when required, by Senior Management.

Key attributes and experience required
• Proficiency in Mastercam software for CNC programming.
• Basic welding skills for mould finishing and repair.
• Experience with surface finishing, including polishing, painting, and sealing.
• Ability to produce moulds with precision, ensuring all parts meet customer specifications and high-quality standards.
• Capable of diagnosing and troubleshooting production issues, particularly with moulds and CNC equipment.
• Skilled in interpreting technical drawings and using CNC and manual machining tools.
• Commitment to conducting thorough quality checks and making necessary adjustments to maintain product standards.
• Strong communication skills for working effectively with Production, Sales, and other departments.
• Dedicated to maintaining a safe working environment and following health and safety protocols.